iPod Classic HD 80 gb won't format

Hi, I have just bought a brand new 80 gb iPod Classic HD replacement and I'm getting the same problems as with the old one. The disk spins with no clicks, but I can "only" read or erase and cannot format.

What I have already tried: Gparted, Gdisk, chkdisk, diskutil, fdisk all sudos with no luck on all platforms... only zeroDisk works.

Also tried to format under PS3 and Xone with no success.

Here a short video of what happens under Mac OS X: https://anonym.to/?https://sendvid.com/a...

Update (11/06/2016)

A report of additional testdisk and pdisk:

Last login: Sun Nov  6 11:46:35 on ttys000
iMac-di-HABANERO:~ habanero$ sudo su
Password:

sh-3.2# pdisk /dev/rdisk1
pdisk: No valid block 1 on '/dev/rdisk1'
Edit /Dev/rdisk1 -
Command (? for help): i
A physical block is 1024 bytes: 512
A logical block is 512 bytes: 
size of 'device' is 156301488 blocks (512 byte blocks): 
new size of 'device' is 156301488 blocks (512 byte blocks)
Command (? for help): c
First block: 8704
Length in blocks: 156292784
Name of partition: mydisk
Command (? for help): w
Writing the map destroys what was there before. Is that okay? [n/y]: y
offset+count too large
pdisk: Unable to write block 2  (Input/output error)
offset+count too large
pdisk: Unable to write block 3  (Input/output error)
The partition table has been altered!

Command (? for help): p

Partition map (with 512 byte blocks) on '/Dev/rdisk1'
 #:                type name      length   base      ( size )
 1: Apple_partition_map Apple         63 @ 1        
 2:           Apple_HFS mydisk 156292784 @ 8704      ( 74.5G)
 3:          Apple_Free Extra       8640 @ 64        (  4.2M)

Device block size=512, Number of Blocks=156301488 (74.5G)
DeviceType=0x0, DeviceId=0x0

Command (? for help): q

sh-3.2# diskutil list
/dev/disk0 (internal, physical):
   #:                       TYPE NAME                    SIZE       IDENTIFIER
   0:      GUID_partition_scheme                        *1.0 TB     disk0
   1:                        EFI EFI                     209.7 MB   disk0s1
   2:                  Apple_HFS HABANERO                999.3 GB   disk0s2
   3:                 Apple_Boot Recovery HD             650.0 MB   disk0s3

/dev/disk1 (external, physical):
   #:                       TYPE NAME                    SIZE       IDENTIFIER
   0:                                                   *80.0 GB    disk1

/dev/disk2 (external, physical):
   #:                       TYPE NAME                    SIZE       IDENTIFIER
   0:     FDisk_partition_scheme                        *250.1 GB   disk2
   1:                 DOS_FAT_32 MYDISK                  250.0 GB   disk2s5

/dev/disk3 (external, physical):
   #:                       TYPE NAME                    SIZE       IDENTIFIER
   0:     FDisk_partition_scheme                        *32.0 GB    disk3
   1:                 DOS_FAT_32 MYDISKTWO               32.0 GB    disk3s1

sh-3.2# diskutil info /dev/disk1
   Device Identifier:        disk1
   Device Node:              /dev/disk1
   Whole:                    Yes
   Part of Whole:            disk1
   Device / Media Name:      MK8010GAH

   Volume Name:              Not applicable (no file system)
   Mounted:                  Not applicable (no file system)
   File System:              None

   Content (IOContent):      None
   OS Can Be Installed:      No
   Media Type:               Generic
   Protocol:                 USB
   SMART Status:             Not Supported

   Disk Size:                80.0 GB (80026361856 Bytes) (exactly 156301488 512-Byte-Units)
   Device Block Size:        512 Bytes

   Read-Only Media:          No
   Read-Only Volume:         Not applicable (no file system)

   Device Location:          External
   Removable Media:          Fixed

   Virtual:                  No
   OS 9 Drivers:             No
   Low Level Format:         Not supported

sh-3.2# /Users/habanero/Desktop/testdisk-7.0/testdisk 
TestDisk 7.0, Data Recovery Utility, April 2015
Christophe GRENIER <grenier@cgsecurity.org>
http://www.cgsecurity.org

TestDisk 7.0, Data Recovery Utility, April 2015
Christophe GRENIER <grenier@cgsecurity.org>
http://www.cgsecurity.org

Disk /dev/disk1 - 80 GB / 74 GiB - 156301488 sectors
 1 P DOS_FAT_32                     1         63         63

iMac-di-HABANERO:~ habanero$ sudo fdisk /dev/disk1
Password:
Disk: /dev/disk1    geometry: 9729/255/63 [156301488 sectors]
Signature: 0x0
         Starting       Ending
 #: id  cyl  hd sec -  cyl  hd sec [     start -       size]
------------------------------------------------------------------------
 1: 00    0   0   0 -    0   0   0 [         0 -          0] unused      
 2: 00    0   0   0 -    0   0   0 [         0 -          0] unused      
 3: 00    0   0   0 -    0   0   0 [         0 -          0] unused      
 4: 00    0   0   0 -    0   0   0 [         0 -          0] unused

And testdisk partition table dump:

0000 504d0000 00000003   PM......  57546ecd 82cb7151   WTn...qQ
0008 00000001 0000003f   .......?  f1d0eacb bbdf222c   ......",
0010 4170706c 65000000   Apple...  03bdd347 1bceb995   ...G....
0018 00000000 00000000   ........  d7c6f2a2 968c074f   .......O
0020 00000000 00000000   ........  ff46ce3e a2446bd8   .F.>.Dk.
0028 00000000 00000000   ........  93f906a4 90ae3161   ......1a
0030 4170706c 655f7061   Apple_pa  76bbad4e 013d87ac   v..N.=..
0038 72746974 696f6e5f   rtition_  94e85fca 3dbad0a2   .._.=...
0040 6d617000 00000000   map.....  d74617a4 ad0bd298   .F......
0048 00000000 00000000   ........  17fb606f 336b5905   ..`o3kY.
0050 00000000 0000003f   .......?  a5412d15 959d5ff8   .A-..._.
0058 00000033 00000000   ...3....  16fa335a 6b3c2e0a   ..3Zk<..
0060 00000000 00000000   ........  04b3e0c5 f4348ad9   .....4..
0068 00000000 00000000   ........  c7d2f7c0 5d8b003a   ....]..:
0070 00000000 00000000   ........  07d0f79a 47671d40   ....Gg.@
0078 00000000 00000000   ........  a4cc4a37 5d34cd0f   ..J7]4..
0080 00000000 00000000   ........  bbe5cfa0 16c23f18   ......?.
0088 00000000 00000000   ........  83643d35 5db02b9f   .d=5].+.
0090 00000000 00000000   ........  9852cb4c 3aa0dd24   .R.L:..$
0098 00000000 00000000   ........  9a40dd25 e51281a0   .@.%....
00A0 00000000 00000000   ........  8ce71794 ad29b6dd   .....)..
00A8 00000000 00000000   ........  b308d31e 4692cb5c   ....F..00B0 00000000 00000000   ........  495ec9d1 6000661c   I^..`.f.
00B8 00000000 00000000   ........  06c00be8 bedf67bb   ......g.
00C0 00000000 00000000   ........  49dbb80d ffb5d17e   I......~
00C8 00000000 00000000   ........  abe89556 a579526b   ...V.yRk
00D0 00000000 00000000   ........  7325f157 cb006d1e   s%.W..m.
00D8 00000000 00000000   ........  e9928cc9 3df139a3   ....=.9.
00E0 00000000 00000000   ........  a419dab7 7058a59a   ....pX..
00E8 00000000 00000000   ........  30efc04a dd644ffe   0..J.dO.
00F0 00000000 00000000   ........  4874e632 170af3bb   Ht.2....
00F8 00000000 00000000   ........  30a8a3e6 7e44303c   0...~D0<
0100 00000000 00000000   ........  eda409f4 ec297d43   .....)}C
0108 00000000 00000000   ........  9b086579 8c1ddba5   ..ey....
0110 00000000 00000000   ........  f115ab80 7276c697   ....rv..
0118 00000000 00000000   ........  b94fb9a3 e5be07ab   .O......
0120 00000000 00000000   ........  235deea3 5e151431   #]..^..1
0128 00000000 00000000   ........  cd41c8ad 0d151bb3   .A......
0130 00000000 00000000   ........  f5172330 1f68ddb9   ..#0.h..
0138 00000000 00000000   ........  67b5c9ad 7a06937e   g...z..~
0140 00000000 00000000   ........  0a4b9399 d746a4bf   .K...F..
0148 00000000 00000000   ........  2f24d87d ff3097f3   /$.}.0..
0150 00000000 00000000   ........  8133ca25 3c54f41b   .3.%<T..
0158 00000000 00000000   ........  acc20acd cf62c55b   .....b.[
0160 00000000 00000000   ........  a733ca54 f563eca9   .3.T.c..
0168 00000000 00000000   ........  923ed93d 9d0e40e9   .>.=..@.
0170 00000000 00000000   ........  f3bbf7e6 cda2a14a   .......J
0178 00000000 00000000   ........  810d8dde d28da117   ........
0180 00000000 00000000   ........  7e566876 0691030e   ~Vhv....
0188 00000000 00000000   ........  f6d8035b 7fbfbeb7   ...[....
0190 00000000 00000000   ........  1a118652 e0658561   ...R.e.a
0198 00000000 00000000   ........  4162f68d d245c7a3   Ab...E..
01A0 00000000 00000000   ........  8b746391 4b2b01db   .tc.K+..
01A8 00000000 00000000   ........  b5cb9942 c6ed6694   ...B..f.
01B0 00000000 00000000   ........  db811f23 10a0fc8b   ...#....
01B8 00000000 00000000   ........  19a86d3f 5bd3b057   ..m?[..W
01C0 00000000 00000000   ........  789719a5 68d1239b   x...h.#.
01C8 00000000 00000000   ........  9f510dc7 9bc68c62   .Q.....b
01D0 00000000 00000000   ........  14c780b4 7d982fab   ....}./.
01D8 00000000 00000000   ........  9bfa2612 183718b4   ..&..7..
01E0 00000000 00000000   ........  4b9911c4 76bdf72a   K...v..*
01E8 00000000 00000000   ........  9c1a5d68 2a67ac27   ..]h*g.'
01F0 00000000 00000000   ........  765b8c47 0fbbfbba   v[.G....
01F8 00000000 00000000   ........  d8d807ff 71400bf3   ....q@..
0200 aa13503b 73c34adc   ..P;s.J.  4b8361c1 d6ffc445   K.a....E
0208 38d14ea9 82bcd94a   8.N....J  74a421e3 e7dea204   t.!.....
0210 3ba64063 48ca52f2   ;.@cH.R.  ffc75e0c abff59bd   ..^...Y.
0218 a97b7ed3 26f039bd   .{~.&.9.  418bfca1 03e07c42   A.....|B
0220 07837110 9bfc9474   ..q....t  d126078a 7454ffe0   .&..tT..
0228 13d525b0 e8d27914   ..%...y.  0771d773 df71f93a   .q.s.q.:
0230 51ce551a 53d23cbb   Q.U.S.<.  d1dbc2b9 ccfd21c4   ......!.
0238 255aa6b5 2345132f   %Z..#E./  5ed9eb87 0c4c7f62   ^....L.b
0240 97aa0215 50f62355   ....P.#U  64e8af76 49e7c17c   d..vI..|
0248 8c8c1f5f 07abf9d4   ..._....  4896f41c d1afda47   H......G
0250 e28b4ff5 4626141a   ..O.F&..  1a95dbea b739ee68   .....9.h
0258 e878074e c6debe8b   .x.N....  0628edc2 6771a3f3   .(..gq..
0260 564dc8fe f9473f23   VM...G?#  316bd8ed 1800a34a   1k.....J
0268 69bd0d90 4e6a4ea3   i...NjN.  95c2aaf0 9a29ce9a   .....)..
0270 56db4d17 0ef24263   V.M...Bc  61ea9ce9 4984d1c2   a...I...
0278 e48dabc3 b2835b84   ......[.  b3e8f6db 4cf0ccec   ....L...
0280 d9e225cc 1165ee0d   ..%..e..  520b34ff 5b043b5b   R.4.[.;[
0288 326c54c4 b186af7c   2lT....|  ed189b75 a860c3be   ...u.`..
0290 b2c2cd3a 9cc63c5c   ...:..<\  acf92081 4d8e95eb   .. .M...
0298 4fbcf401 60c137f6   O...`.7.  3cc2fe29 338df8f0   <..)3...
02A0 1055ca15 4417eb91   .U..D...  9f34f463 c2011981   .4.c....
02A8 10f1e05b 3d2caee1   ...[=,..  de03a857 3ea11993   ...W>...
02B0 f245197f ec4e1133   .E...N.3  c10e8682 5f7a608b   ...._z`.
02B8 ae4fdb4a 21ecf5c6   .O.J!...  b0d8cc02 88e3f909   ........
02C0 c90d8134 a1cb12df   ...4....  e1fab1df 273baf87   ....';..
02C8 372c220f f61e1f31   7,"....1  5863de49 6f234788   Xc.Io#G.
02D0 2dc4355e 0f4074ab   -.5^.@t.  8aa5564f 9d2d0c0e   ..VO.-..
02D8 04a478b8 9e2d3779   ..x..-7y  305f057a 289a3b8c   0_.z(.;.
02E0 84949f99 c24525c6   .....E%.  b07aea1f 9e2d7a2d   .z...-z-
02E8 cbe4d03d 0892342c   ...=..4,  e3954183 e2209875   ..A.. .u
02F0 b42273c6 9837d521   ."s..7.!  67a8b137 dd998c72   g..7...r
02F8 eb5303e8 54823ef1   .S..T.>.  962f1df7 fd6f4e31   ./...oN1
0300 f5864ae1 3f8b907b   ..J.?..{  a01821ce 1867bb07   ..!..g..
0308 6184b847 6440b613   a..Gd@..  29e19314 dd3c0d14   )....<..
0310 d8684b97 14f231b1   .hK...1.  089e65ea 4e5d04de   ..e.N]..
0318 f4c872b0 91ada9ab   ..r.....  170b730d 9c8f7a4c   ..s...zL
0320 77528241 742d8367   wR.At-.g  0136258d 30a63637   .6%.0.67
0328 1a00b335 d1ebfa60   ...5...`  4e1fc748 a0156f10   N..H..o.
0330 be1fbab6 cadbf70a   ........  525df597 06ee21ab   R]....!.
0338 67974322 de70eb2d   g.C".p.-  477c51e5 99df5503   G|Q...U.
0340 d9c742c4 1573e681   ..B..s..  d7d54938 299b0846   ..I8)..F
0348 313a214b 84d972f9   1:!K..r.  42c920e4 11be5f8f   B. ..._.
0350 e0f84167 5de23605   ..Ag].6.  f3dacb32 c6be2723   ...2..'#
0358 b60278ae 2b5f00de   ..x.+_..  b54e963e 16c4e403   .N.>....
0360 27b47f5f 2a3bc4b0   '.._*;..  23d8642e 3d58047c   #.d.=X.|
0368 1605a873 8f9134d5   ...s..4.  edbcd85b ab6a46fb   ...[.jF.
0370 a19d2303 9299c65a   ..#....Z  f7812933 55f6b045   ..)3U..E
0378 b6780a7d 1e949230   .x.}...0  2fc52f72 667f7e91   /./rf.~.
0380 c652ef0d dec48c89   .R......  43b23910 e53da93d   C.9..=.=
0388 5024c227 62d7609c   P$.'b.`.  f6a45772 92df3bec   ..Wr..;.
0390 afccd18d 855323af   .....S#.  565ad6a2 538c2951   VZ..S.)Q
0398 072e7a19 7391cef7   ..z.s...  036e0cb7 80d85ad2   .n....Z.
03A0 8d23fc9a 86e6846c   .#.....l  42993c70 2f91789d   B.<p/.x.
03A8 019d5496 984ea0dc   ..T..N..  627969d8 227b3376   byi."{3v
03B0 e7bc5594 0a0d1869   ..U....i  d2935ad7 766b504c   ..Z.vkPL
03B8 c9471ef5 f0525c3d   .G...R\=  2414ef6d 217a5312   $..m!zS.
03C0 e9476d02 bab90890   .Gm.....  aef960af 2fda472b   ..`./.G+
03C8 35b4b767 aaafe5b5   5..g....  59bc4c0d 9a776170   Y.L..wap
03D0 97a8f365 a5beef4f   ...e...O  f4435c16 2a540c1f   .C\.*T..
03D8 627a0db9 40bcd2d2   bz..@...  81010902 fb852ae2   ......*.
03E0 babe91f5 e2a39152   .......R  9e0a1178 d1055117   ...x..Q.
03E8 01b708b8 69c39968   ....i..h  ad271afe 45fd6752   .'..E.gR
03F0 ef325f07 b3f54408   .2_...D.  cf19757c 201c761c   ..u| .v.
03F8 b99acb2a 708debfa   ...*p...  f5803cde fad45964   ..<...Yd
0400 9e71b754 72de6010   .q.Tr.`.  9734f8f4 0118ff97   .4......
0408 acaa5007 e3d05fb5   ..P..._.  e338703b 0764772a   .8p;.dw*
0410 667dd315 5f84f187   f}.._...  f6e878a9 7739a625   ..x.w9.%
0418 e6a8bbb3 4895e126   ....H..&  67ef6ffb cc14dd39   g.o....9
0420 1719e23a 9791d2e5   ...:....  398024a8 3cfa5b34   9.$.<.[4
0428 01900be8 1faee2ba   ........  0ab2c542 97dd2562   ...B..%b
0430 5df18993 2523ec23   ]...%#.#  9255f89c af253200   .U...%2.
0438 1d301e7b 26fca298   .0.{&...  2ee350f0 cd7f6111   ..P...a.
0440 66101521 3daf126c   f..!=..l  3a601775 5d251d99   :`.u]%..
0448 58b57d0e 32a54423   X.}.2.D#  65b031b5 ec23cba0   e.1..#..
0450 42010341 e486efb4   B..A....  c7ce84c7 d9fb2fd8   ....../.
0458 be935be1 099950a5   ..[...P.  cb39d8a8 120cd08e   .9......
0460 52a99400 597156c9   R...YqV.  0509f7b4 a93d906c   .....=.l
0468 a7325eca 848b5c8c   .2^...\.  5ba742e9 b50f5a4e   [.B...ZN
0470 7a6a1c8a b9ee3d6a   zj....=j  8f946ff6 2749b8b3   ..o.'I..
0478 b7ac79bb 2f416add   ..y./Aj.  c9709d96 923b006a   .p...;.j
0480 c39cc562 6c9a39dc   ...bl.9.  8f4a2f0b 1b0d260f   .J/...&.
0488 c4b97b13 b9e1857d   ..{....}  ba33b9a3 8fe18bbf   .3......
0490 6163157c 6b0c9a34   ac.|k..4  e286b459 acbc4c0d   ...Y..L.
0498 c33fa055 37c5b772   .?.U7..r  b45f19c2 64ed0594   ._..d...
04A0 83710a5c ab11087b   .q.\...{  4e2509cb 31c01826   N%..1..&
04A8 bdb82eb2 be5fbef3   ....._..  611759e3 abdd32d6   a.Y...2.
04B0 32ef954e 81e5c8b3   2..N....  5d4d7f96 ad4da448   ]M...M.H
04B8 fbcd3787 c50807b8   ..7.....  1242c45c bf48b19f   .B.\.H..
04C0 ed463d71 84d8adae   .F=q....  5bfb905c e122e823   [..\.".#
04C8 2cd8c237 3272cfc9   ,..72r..  a795e567 0a9d677e   ...g..g~
04D0 6d143594 8be7d9ce   m.5.....  e180c21a 387aaf6a   ....8z.j
04D8 0dcdf465 d207daca   ...e....  748ba386 846d1fec   t....m..
04E0 231f3fcf 15e2da4f   #.?....O  983f7213 35185656   .?r.5.VV
04E8 9850994a 11c0afc8   .P.J....  78dae4d5 0ba0337d   x.....3}
04F0 7bcf843d 6fa851f6   {..=o.Q.  e4acea6c 35524a83   ...l5RJ.
04F8 3849ed0a a42726bf   8I...'&.  165680dc 45197266   .V..E.rf
0500 96f9ff87 5862c367   ....Xb.g  86d86aa9 948e2b44   ..j...+D
0508 c44817d5 03f737d7   .H....7.  8b17ea2f 9ec9bbc8   .../....
0510 2d5b9dd2 20ae3a4a   -[.. .:J  c9be5297 f55c6adf   ..R..\j.
0518 76a13b57 ce1f99e1   v.;W....  5941c614 6f42a947   YA..oB.G
0520 85151443 e9d86e3d   ...C..n=  fb17d36d 4cb93744   ...mL.7D
0528 b6dbeec2 07aa98f3   ........  277da35e fad57774   '}.^..wt
0530 c605c59f c689cbb3   ........  58068a87 2e367ae0   X....6z.
0538 027d8f1b ad54609a   .}...T`.  4ca54098 5d2fc6be   L.@.]/..
0540 1d094709 148204c2   ..G.....  b34738cd b8999e6a   .G8....j
0548 558d6af2 87301b53   U.j..0.S  85737303 3abc5712   .ss.:.W.
0550 8da344e1 c8436097   ..D..C`.  0c8f700f fd3758ea   ..p..7X.
0558 6ebca636 5d633dfb   n..6]c=.  c129a45a 162be2fe   .).Z.+..
0560 13b11d26 e89147b2   ...&..G.  4df948cb 070f7d6e   M.H...}n
0568 c7b78e1b 223e1d97   ....">..  34dd0079 9d6eba02   4..y.n..
0570 62326bdf dfa2e9b8   b2k.....  1ac113aa 9919e67c   .......|
0578 77f93894 658c07f3   w.8.e...  0338a430 0db02c97   .8.0..,.
0580 d3a1f2e4 cd57aefc   .....W..  d5b9693c 55bc9c66   ..i<U..f
0588 5bd52d03 37d1ac55   [.-.7..U  d724bd33 04b04c2c   .$.3..L,
0590 41ec432c 891615f9   A.C,....  b8e7e81f 3a5127ed   ....:Q'.
0598 49588dfc 162fa90f   IX.../..  54969875 06208b5e   T..u. .^
05A0 d6a2fe7a 52fa1cda   ...zR...  3b7e84b2 aa0e2b56   ;~....+V
05A8 b386bbab c2305d4f   .....0]O  dac9418f 167db8f7   ..A..}..
05B0 950ceb24 6bbf9a6a   ...$k..j  5784e9ba 4f69a3b7   W...Oi..
05B8 d46cd0ff d5e69777   .l.....w  9fce2ded f763c37e   ..-..c.~
05C0 206bb9cf e9f45b83    k....[.  bfa81f73 fee32dfa   ...s..-.
05C8 3fb7caaa d169e8c6   ?....i..  be84a551 fe03c1f1   ...Q....
05D0 d8db32e2 6c5ea599   ..2.l^..  fddf3cdb 813e3225   ..<..>2%
05D8 7c0703c0 615b9184   |...a[..  21c32a90 8990398e   !.*...9.
05E0 52a1e580 aa2bb897   R....+..  7264cf6e 6af51df6   rd.nj...
05E8 7ea364e7 715d5514   ~.d.q]U.  c74d2ebb 716a42b1   .M..qjB.
05F0 cf43d0e3 02a52871   .C....(q  b6bf98af b1a747f2   ......G.
05F8 51a05368 caeeae91   Q.Sh....  b0d1a99e d5a6a2bf   ........
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