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Campbell Hausfeld FP204800 Manifold Assembly Replacement

Introduction

In order to remove the manifold assembly, you will need to nearly dismantle the compressor completely. Do not be alarmed, there are just a few key components involved in this to gain access to the manifold assembly. This fact should not hinder you from completing the repair. The guide is straight forward

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  1. Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Shroud Screws: étape 1, image 1 de 3 Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Shroud Screws: étape 1, image 2 de 3 Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Shroud Screws: étape 1, image 3 de 3

    • Unscrew the four 1cm long shroud screws using a 6mm Allen Wrench.

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  2. Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Shroud: étape 2, image 1 de 2 Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Shroud: étape 2, image 2 de 2

    • Remove the plastic shroud from the compressor.

    • Do not pull the shroud too far from the compressor. You could damage the on/off switch wiring.

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  3. Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove The Wiring From the Pressure Switch to the On/Off Switch: étape 3, image 1 de 1

    • Gently pull the wire attached from the pressure switch to the on/off switch.

    • It should come off the pressure switch with ease.

    • Make sure you are pulling the correct wire. The pressure switch could be in a different configuration on your compressor than in the picture.

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  4. Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove the On/Off Switch Wiring: étape 4, image 1 de 1

    • Gently pull the wire connected from the on/off switch to the motor of the compressor.

    • It should be the only wire keeping the shroud from being lifted from the compressor.

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  6. Campbell Hausfeld FP204800 Manifold Assembly Replacement, Removing Exhause Tube: étape 5, image 1 de 1

    • Unscrew the exhaust tube from the check valve using a smart wrench.

    • You do not need to remove the check valve, only the exhaust tube.

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  7. Campbell Hausfeld FP204800 Manifold Assembly Replacement, Unfasten Pump/Motor Assembly Shroud: étape 6, image 1 de 1

    • Unscrew the six 1.75cm screws holding the Pump/Motor Assembly Shroud in place using a phillips #2 screwdriver.

    • Remove the 1cm screw fastening the wires to the pump/motor assembly shroud using a phillips #2 screwdriver.

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  8. Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Pump/Motor Assembly Shroud: étape 7, image 1 de 1

    • Remove the pump/motor assembly shroud by lifting it from the compressor.

    • The pump/motor shroud should be carefully removed so the exhaust tube is not damaged

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  9. Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Pump Assembly: étape 8, image 1 de 3 Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Pump Assembly: étape 8, image 2 de 3 Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Pump Assembly: étape 8, image 3 de 3

    • Gently remove the pump/motor assembly from the shroud.

    • Remove the wire attached from the motor to the pressure switch by gently pulling it free from the pressure switch terminal.

    • Set the pump/motor assembly on your work place next to the compressor.

    • Make sure that no wires are being pulled on the motor because they could be damaged while completing the repair.

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  10. Campbell Hausfeld FP204800 Manifold Assembly Replacement, Unfasten the Bottom Pump/Motor Assembly Shroud: étape 9, image 1 de 1

    • Remove the four 1.5cm screws using a Phillips #2 Screwdriver.

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  11. Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove the Bottom Pump/Mortor Assembly Shroud: étape 10, image 1 de 1

    • Remove the bottom of the Pump/Motor Assembly Shroud by lifting it from the compressor.

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  12. Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Manifold Assembly: étape 11, image 1 de 2 Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Manifold Assembly: étape 11, image 2 de 2

    • Remove the manifold assembly by gripping the manifold stem with a smart wrench and twisting in a counter-clockwise direction.

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  13. Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Gages and Safety Valve: étape 12, image 1 de 2 Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Gages and Safety Valve: étape 12, image 2 de 2

    • Remove both the Pressure Gauges and the Safety Valve with a Smart Wrench by turning them in a counter-clockwise direction.

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Conclusion

To reassemble your device, follow these instructions in reverse order.

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Caleb Davies

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Équipe

Cal Poly, Team 14-29, Maness Fall 2014 Membre de l'équipe Cal Poly, Team 14-29, Maness Fall 2014

CPSU-MANESS-F14S14G29

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