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DJI Phantom Case Top Shell Replacement

Introduction

Replacing the top case on your DJI Phantom drone requires removing all four propellors and threading the magnetometer cable through a small hole in the lower case. You may also need to transfer the GPS board to the replacement top case.

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  1. DJI Phantom Case Top Shell Replacement, Open the Battery Compartment: étape 1, image 1 de 3 DJI Phantom Case Top Shell Replacement, Open the Battery Compartment: étape 1, image 2 de 3 DJI Phantom Case Top Shell Replacement, Open the Battery Compartment: étape 1, image 3 de 3

    • Press down on battery door release tab to flip the battery door open.

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  2. DJI Phantom Case Top Shell Replacement, Remove the Battery: étape 2, image 1 de 3 DJI Phantom Case Top Shell Replacement, Remove the Battery: étape 2, image 2 de 3 DJI Phantom Case Top Shell Replacement, Remove the Battery: étape 2, image 3 de 3

    • Pull out the battery pack.

    • Avoid pulling on the battery wires, excess stress may break the wires, damage the power connectors, or crack the internal solder joints.

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  3. DJI Phantom Case Top Shell Replacement, Disconnect the Battery: étape 3, image 1 de 2 DJI Phantom Case Top Shell Replacement, Disconnect the Battery: étape 3, image 2 de 2

    • Pull the two halves of the XT60 power connector apart.

    • It's a tight fit, so be careful not to hit your drone or yank on the cables when it releases!

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  4. DJI Phantom Case Top Shell Replacement, Identifying Silver and Black Collets: étape 4, image 1 de 2 DJI Phantom Case Top Shell Replacement, Identifying Silver and Black Collets: étape 4, image 2 de 2

    • Silver-topped propeller collets unscrew counter-clockwise

    • Black-topped propeller collets unscrew clockwise

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  5. DJI Phantom Case Top Shell Replacement, Unscrewing Silver Collets: étape 5, image 1 de 3 DJI Phantom Case Top Shell Replacement, Unscrewing Silver Collets: étape 5, image 2 de 3 DJI Phantom Case Top Shell Replacement, Unscrewing Silver Collets: étape 5, image 3 de 3

    • For propellors with silver collets: Use a 12 mm wrench or socket to loosen silver collets in the counter-clockwise direction.

    • Once free, unscrew and remove the collet.

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  7. DJI Phantom Case Top Shell Replacement, Unscrewing Black Collets: étape 6, image 1 de 3 DJI Phantom Case Top Shell Replacement, Unscrewing Black Collets: étape 6, image 2 de 3 DJI Phantom Case Top Shell Replacement, Unscrewing Black Collets: étape 6, image 3 de 3

    • For propellors with black collets: Use a 12 mm wrench or socket to loosen black collets in the clockwise direction.

    • Once free, unscrew and remove the collet.

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  8. DJI Phantom Case Top Shell Replacement, Remove the Propeller: étape 7, image 1 de 3 DJI Phantom Case Top Shell Replacement, Remove the Propeller: étape 7, image 2 de 3 DJI Phantom Case Top Shell Replacement, Remove the Propeller: étape 7, image 3 de 3

    • Gently press down the motor shaft and lift the propeller up to remove it.

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  9. DJI Phantom Case Top Shell Replacement, Remove Case Screws: étape 8, image 1 de 3 DJI Phantom Case Top Shell Replacement, Remove Case Screws: étape 8, image 2 de 3 DJI Phantom Case Top Shell Replacement, Remove Case Screws: étape 8, image 3 de 3

    • After removing all four propellors, flip the drone over.

    • Remove the following screws from the underside of the drone:

    • Twelve 2.0 mm hex screws

    • Four Phillips #0 screws

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  10. DJI Phantom Case Top Shell Replacement, Unplug Magnetometer: étape 9, image 1 de 3 DJI Phantom Case Top Shell Replacement, Unplug Magnetometer: étape 9, image 2 de 3 DJI Phantom Case Top Shell Replacement, Unplug Magnetometer: étape 9, image 3 de 3

    • Loosen the cable from the plastic landing gear.

    • Unplug the magnetometer molex connector.

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  11. DJI Phantom Case Top Shell Replacement, Remove the Top Shell: étape 10, image 1 de 3 DJI Phantom Case Top Shell Replacement, Remove the Top Shell: étape 10, image 2 de 3 DJI Phantom Case Top Shell Replacement, Remove the Top Shell: étape 10, image 3 de 3

    • Lift up on the top portion of the shell and set it on its side.

    • Do not attempt to fully remove the case. The GPS and Magnetometer cables connect the top shell to the rest of the Phantom, be careful not to stress or break these cables.

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  12. DJI Phantom Case Top Shell Replacement, Disconnect GPS Cable: étape 11, image 1 de 2 DJI Phantom Case Top Shell Replacement, Disconnect GPS Cable: étape 11, image 2 de 2

    • Lift the GPS cable molex connector up out of its socket on the main board.

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  13. DJI Phantom Case Top Shell Replacement, Loosen Magnetometer Cable: étape 12, image 1 de 3 DJI Phantom Case Top Shell Replacement, Loosen Magnetometer Cable: étape 12, image 2 de 3 DJI Phantom Case Top Shell Replacement, Loosen Magnetometer Cable: étape 12, image 3 de 3

    • Gently pull the slack of the magnetometer cable through the case bottom shell.

    • The case top shell should now have enough slack to work on the interior of the Phantom.

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  14. DJI Phantom Case Top Shell Replacement, Twisting the Magnetometer Cable: étape 13, image 1 de 3 DJI Phantom Case Top Shell Replacement, Twisting the Magnetometer Cable: étape 13, image 2 de 3 DJI Phantom Case Top Shell Replacement, Twisting the Magnetometer Cable: étape 13, image 3 de 3

    • Twist the magnetometer cable as shown to prepare for passing it through the case bottom shell.

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  15. DJI Phantom Case Top Shell Replacement, Passing Through the Magnetometer Cable: étape 14, image 1 de 3 DJI Phantom Case Top Shell Replacement, Passing Through the Magnetometer Cable: étape 14, image 2 de 3 DJI Phantom Case Top Shell Replacement, Passing Through the Magnetometer Cable: étape 14, image 3 de 3

    • Gently push the twisted magnetometer cable and molex connector through the hole in the case bottom shell.

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  16. DJI Phantom Case Top Shell Replacement, Remove the Case Top Shell: étape 15, image 1 de 2 DJI Phantom Case Top Shell Replacement, Remove the Case Top Shell: étape 15, image 2 de 2

    • Remove the case top shell from the bottom shell.

    • If your new case top shell did not come with a GPS module, you may need to transfer the old one. To do so, gently peel off the large, gray adhesive label and transfer it to the new shell.

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Conclusion

To reassemble your device, follow these instructions in reverse order.

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Auteur

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David Hoyt

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Cal Poly, Team 25-89, Amido Spring 2010 Membre de l'équipe Cal Poly, Team 25-89, Amido Spring 2010

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Un commentaire

Thanks for all the steps which are very helpful. Could you please let us know what toos is needed to remove the GPS module from the top shell?

Hellephant Studio - Réponse

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