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DeWALT Hammer Drill DW511 Lever Assembly Replacement

Introduction

Welcome to the Dewalt Hammer Drill DW511 lever assembly replacement guide. The lever assembly controls whether the drill is in hammer mode or normal drill mode. Over time, the lever assembly can become damaged and need replacement. A damaged lever assembly can become stuck and prevent the drill from running.

Caution should be taken when working with the drill. It needs to be unplugged before working on any part of it.

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  1. DeWALT Hammer Drill DW511 Lever Assembly Replacement, Back Cover: étape 1, image 1 de 3 DeWALT Hammer Drill DW511 Lever Assembly Replacement, Back Cover: étape 1, image 2 de 3 DeWALT Hammer Drill DW511 Lever Assembly Replacement, Back Cover: étape 1, image 3 de 3

    • Remove three 19 mm T20 Torx screws from the back of the drill.

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  2. DeWALT Hammer Drill DW511 Lever Assembly Replacement: étape 2, image 1 de 3 DeWALT Hammer Drill DW511 Lever Assembly Replacement: étape 2, image 2 de 3 DeWALT Hammer Drill DW511 Lever Assembly Replacement: étape 2, image 3 de 3

    • Place an opening tool in the groove line of the handle and pop the back loose.

    • Grab the drill with two hands and pull the cover off.

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  3. DeWALT Hammer Drill DW511 Lever Assembly Replacement, Power Cord: étape 3, image 1 de 2 DeWALT Hammer Drill DW511 Lever Assembly Replacement, Power Cord: étape 3, image 2 de 2

    • Firmly grab the body of the trigger.

    • Slowly pull the trigger until the entire body is out and only attached by wires.

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  4. DeWALT Hammer Drill DW511 Lever Assembly Replacement: étape 4, image 1 de 3 DeWALT Hammer Drill DW511 Lever Assembly Replacement: étape 4, image 2 de 3 DeWALT Hammer Drill DW511 Lever Assembly Replacement: étape 4, image 3 de 3
    Outil utilisé dans cette étape :
    Tweezers
    $4.99
    J'achète

    • With sharp point tweezers, push the little metal flap up in the hole holding the wire.

    • Clamp the wire with blunt tweezers, and slowly pull the wire out.

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  6. DeWALT Hammer Drill DW511 Lever Assembly Replacement: étape 5, image 1 de 3 DeWALT Hammer Drill DW511 Lever Assembly Replacement: étape 5, image 2 de 3 DeWALT Hammer Drill DW511 Lever Assembly Replacement: étape 5, image 3 de 3

    • With a pair of blunt nose tweezers, grab the white wire.

    • Carefully wiggle the wire loose.

    • Pull the wire slowly until it comes out.

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  7. DeWALT Hammer Drill DW511 Lever Assembly Replacement: étape 6, image 1 de 1

    • With both wires free, the power cord is free from the trigger body.

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  8. DeWALT Hammer Drill DW511 Lever Assembly Replacement, Brushes: étape 7, image 1 de 3 DeWALT Hammer Drill DW511 Lever Assembly Replacement, Brushes: étape 7, image 2 de 3 DeWALT Hammer Drill DW511 Lever Assembly Replacement, Brushes: étape 7, image 3 de 3

    • Use an opening tool to lift up the spring holding down the brush.

    • Remove the brush from its holding.

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  9. DeWALT Hammer Drill DW511 Lever Assembly Replacement: étape 8, image 1 de 2 DeWALT Hammer Drill DW511 Lever Assembly Replacement: étape 8, image 2 de 2
    Outil utilisé dans cette étape :
    Tweezers
    $4.99
    J'achète

    • With a pair of blunt nose tweezers, grab the red wire.

    • Carefully wiggle the wire loose.

    • Pull the wire slowly until it comes out.

    Traduire

  10. DeWALT Hammer Drill DW511 Lever Assembly Replacement, Lever Assembly: étape 9, image 1 de 3 DeWALT Hammer Drill DW511 Lever Assembly Replacement, Lever Assembly: étape 9, image 2 de 3 DeWALT Hammer Drill DW511 Lever Assembly Replacement, Lever Assembly: étape 9, image 3 de 3

    • Remove two 45 mm T20 Torx screws.

    • Remove one 30 mm T20 Torx screw.

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  11. DeWALT Hammer Drill DW511 Lever Assembly Replacement: étape 10, image 1 de 1

    • Pull off the top case and set it aside.

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  12. DeWALT Hammer Drill DW511 Lever Assembly Replacement: étape 11, image 1 de 3 DeWALT Hammer Drill DW511 Lever Assembly Replacement: étape 11, image 2 de 3 DeWALT Hammer Drill DW511 Lever Assembly Replacement: étape 11, image 3 de 3

    • Grab the gear case cover and gently pull it out just enough to where it exposes the lever assembly.

    • It is important that the brushes are removed before you do this step or you may damage your brushes.

    • The lever assembly can now be lifted out.

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  13. DeWALT Hammer Drill DW511 Lever Assembly Replacement: étape 12, image 1 de 1

    • With the old lever assembly removed you can now replace it with a new one.

    Traduire
Conclusion

To reassemble your device, follow these instructions in reverse order.

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Kodiak Kunder

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Eastern Washington University, Team S1-G3, Al-Hmeyrat Fall 2019 Membre de l'équipe Eastern Washington University, Team S1-G3, Al-Hmeyrat Fall 2019

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