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EDCO Disk Grinder 50200-HD On/Off Switch Replacement

Introduction

Follow this guide to replace the on/off power switch on a EDCO Disk Grinder model 50200-HD.

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  1. EDCO Disk Grinder 50200-HD On/Off Switch Replacement, Safety precautions: étape 1, image 1 de 1

    • Before you begin, ensure the device is powered down and cool to the touch.

    • Ensure the machine is unplugged.

    • Turn the power switch counterclockwise into the OFF position.

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  2. EDCO Disk Grinder 50200-HD On/Off Switch Replacement, Unwrap the power cord: étape 2, image 1 de 3 EDCO Disk Grinder 50200-HD On/Off Switch Replacement, Unwrap the power cord: étape 2, image 2 de 3 EDCO Disk Grinder 50200-HD On/Off Switch Replacement, Unwrap the power cord: étape 2, image 3 de 3

    • Unwrap the power cord from the device completely.

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  3. EDCO Disk Grinder 50200-HD On/Off Switch Replacement, Remove the on/off lever screw: étape 3, image 1 de 1

    • Use a Phillips screwdriver to remove the screw securing the red on/off lever.

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  4. EDCO Disk Grinder 50200-HD On/Off Switch Replacement, Remove the lever: étape 4, image 1 de 2 EDCO Disk Grinder 50200-HD On/Off Switch Replacement, Remove the lever: étape 4, image 2 de 2

    • Remove the red lever from the on/off switch.

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  5. EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 5, image 1 de 2 EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 5, image 2 de 2

    • Remove the black plastic cap from the center of the switch assembly.

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  6. EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 6, image 1 de 1

    • Use a Phillips screwdriver to remove the two screws securing the yellow switch guide to the switch assembly.

    • During reassembly, ensure this component is installed in the same orientation, with the circle in the 6 o'clock "OFF" position.

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  7. EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 7, image 1 de 3 EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 7, image 2 de 3 EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 7, image 3 de 3

    • Remove the yellow switch guide from the switch assembly.

    • Remove the black plastic spacer from underneath the yellow switch guide.

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  8. EDCO Disk Grinder 50200-HD On/Off Switch Replacement, Remove the on/off switch housing: étape 8, image 1 de 1

    • Use a Phillips screwdriver to remove the four screws securing the upper half of the switch housing to the lower half.

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  9. EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 9, image 1 de 3 EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 9, image 2 de 3 EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 9, image 3 de 3

    • Lift the upper half of the housing straight up off of the lower half.

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  11. EDCO Disk Grinder 50200-HD On/Off Switch Replacement, Remove the power cord: étape 10, image 1 de 1

    • Use a 3/8 inch socket to remove the bolt securing the power cord loom clamp to the switch bracket.

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  12. EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 11, image 1 de 3 EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 11, image 2 de 3 EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 11, image 3 de 3

    • Remove the loom clamp from the power cord.

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  13. EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 12, image 1 de 3 EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 12, image 2 de 3 EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 12, image 3 de 3

    • Use a 11/32 inch socket to remove the four nuts from the on/off switch bracket.

    • During reassembly, use a Phillips screwdriver in combination with the 11/32 inch socket wrench to tighten the bolts securing the switch to the bracket.

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  14. EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 13, image 1 de 2 EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 13, image 2 de 2

    • Lift the switch assembly off the switch bracket.

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  15. EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 14, image 1 de 2 EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 14, image 2 de 2

    • Use a flathead screwdriver to remove the screw securing the two green ground wires to the switch housing.

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  16. EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 15, image 1 de 3 EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 15, image 2 de 3 EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 15, image 3 de 3

    • Separate the green wires from each other and move them away from the switch housing.

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  17. EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 16, image 1 de 2 EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 16, image 2 de 2

    • Use a flathead screwdriver to loosen the two screws securing the black and white wires running from the power cord to the switch.

    • During reassembly, ensure each wire in installed in its correct location on the switch.

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  18. EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 17, image 1 de 3 EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 17, image 2 de 3 EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 17, image 3 de 3

    • Remove the black wire from the switch.

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  19. EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 18, image 1 de 3 EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 18, image 2 de 3 EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 18, image 3 de 3

    • Remove the white wire from the switch.

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  20. EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 19, image 1 de 3 EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 19, image 2 de 3 EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 19, image 3 de 3

    • Use a 1-1/16 inch wrench or an adjustable wrench to loosen the power cord's strain relief fitting from the switch housing.

    • Once the fitting is loose enough to turn by hand, twist the power cord and fitting counterclockwise until it is fully unthreaded from the switch housing.

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  21. EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 20, image 1 de 3 EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 20, image 2 de 3 EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 20, image 3 de 3

    • Remove the power cord from the switch.

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  22. EDCO Disk Grinder 50200-HD On/Off Switch Replacement, Remove the on/off switch: étape 21, image 1 de 2 EDCO Disk Grinder 50200-HD On/Off Switch Replacement, Remove the on/off switch: étape 21, image 2 de 2

    • Use a flathead screwdriver to loosen the two screws securing the harness's black and white wires to the switch.

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  23. EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 22, image 1 de 2 EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 22, image 2 de 2

    • Remove the black wire from the switch.

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  24. EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 23, image 1 de 2 EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 23, image 2 de 2

    • Remove the white wire from the switch.

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  25. EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 24, image 1 de 3 EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 24, image 2 de 3 EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 24, image 3 de 3

    • Use a 1-1/6 inch wrench or an adjustable wrench to loosen the wiring harness cable's strain relief fitting from the switch housing.

    • Once the fitting is loose enough to turn by hand, twist the wiring harness cable and fitting counterclockwise until it is fully unthreaded from the switch housing.

    • You may need to rotate the switch assembly itself since the wiring harness cable is connected to the device, preventing it from rotating freely.

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  26. EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 25, image 1 de 3 EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 25, image 2 de 3 EDCO Disk Grinder 50200-HD On/Off Switch Replacement: étape 25, image 3 de 3

    • Remove the on/off switch from the auxiliary cable.

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  27. EDCO Disk Grinder 50200-HD On/Off Switch Replacement, Reassembly tip: étape 26, image 1 de 1

    • Reassembly tip: ensure the replacement switch is labeled with the correct stickers, matching the old part.

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Conclusion

To reassemble your device, follow these instructions in reverse order.

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Sam Omiotek

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