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iPod Nano 6th Generation Headphone Jack Assembly Replacement

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  1. iPod Nano 6th Generation Headphone Jack Assembly Replacement, Front Panel Assembly: étape 1, image 1 de 1
    • Use a heat gun or hair dryer to soften the adhesive securing the perimeter of the front panel assembly to the outer case.

    • Be careful not to overheat the front panel assembly, as it may result in damage to the LCD.

  2. iPod Nano 6th Generation Headphone Jack Assembly Replacement: étape 2, image 1 de 1
    • While the front panel is still warm, use the edge of an opening tool to pry it from the headphone jack side of the front panel assembly out of the Nano.

    • Do not attempt to pry out the front panel assembly from, or insert the opening tool into the left side of the display, as the display data cable is right underneath and may be damaged in the process.

    • Continue prying the perimeter of the front panel assembly out of the outer casing, being careful not to damage the display data cable held under its left edge.

    • If the front panel is excessively difficult to lift out of the outer case, reheat the area and try again.

  3. iPod Nano 6th Generation Headphone Jack Assembly Replacement: étape 3, image 1 de 2 iPod Nano 6th Generation Headphone Jack Assembly Replacement: étape 3, image 2 de 2
    • Lift the front panel assembly from the headphone jack side of the Nano.

    • Pull the front panel assembly slightly away from the left side of the Nano to clear the display data cable.

    • The front panel assembly is still attached to the Nano by two cables.

  4. iPod Nano 6th Generation Headphone Jack Assembly Replacement: étape 4, image 1 de 1
    • Lay the front panel assembly next to the Nano.

    • Remove the following two screws:

    • One 2.3 mm Phillips screw

    • One 2.6 mm shouldered Phillips screw

  5. iPod Nano 6th Generation Headphone Jack Assembly Replacement: étape 5, image 1 de 2 iPod Nano 6th Generation Headphone Jack Assembly Replacement: étape 5, image 2 de 2
    • Use an opening tool to pry the steel shield out of the Nano by its upper right corner.

    • Remove the steel shield from the Nano.

  6. iPod Nano 6th Generation Headphone Jack Assembly Replacement: étape 6, image 1 de 2 iPod Nano 6th Generation Headphone Jack Assembly Replacement: étape 6, image 2 de 2
    • Use an opening tool to disconnect the display data and digitizer cable connectors up from their sockets on the logic board.

  7. iPod Nano 6th Generation Headphone Jack Assembly Replacement: étape 7, image 1 de 1
    • Remove the front panel assembly, minding its two cables that may get caught.

    • To reassemble, you can use the double-sided tape found here.

  8. iPod Nano 6th Generation Headphone Jack Assembly Replacement, Logic Board Assembly: étape 8, image 1 de 1
    • Use an iPod opening tool to lift the headphone jack assembly connector up and out of its socket on the logic board.

  9. iPod Nano 6th Generation Headphone Jack Assembly Replacement: étape 9, image 1 de 1
    • Remove the single 1.9 mm Phillips screw securing the logic board to the outer case.

  10. iPod Nano 6th Generation Headphone Jack Assembly Replacement: étape 10, image 1 de 2 iPod Nano 6th Generation Headphone Jack Assembly Replacement: étape 10, image 2 de 2
    • Use an iPod opening tool to gently pry the battery up from the adhesive securing it to the outer case.

    • The adhesive is very strong. Work carefully and slowly, making sure to not slip and break any fragile components.

    • Use your thumb to pull the battery toward the left side of the Nano as you pry the battery's other edge out of the outer case.

  11. iPod Nano 6th Generation Headphone Jack Assembly Replacement: étape 11, image 1 de 1
    • Use an iPod opening tool to gently pry the logic board off the adhesive holding it against the outer case.

    • Do not excessively pry the logic board upward.

  12. iPod Nano 6th Generation Headphone Jack Assembly Replacement: étape 12, image 1 de 2 iPod Nano 6th Generation Headphone Jack Assembly Replacement: étape 12, image 2 de 2
    • Use your iPod opening tool to gently push the dock connector toward the center of the Nano.

    • Remove the logic board assembly from the Nano, being careful not to damage the headphone jack assembly cable.

  13. iPod Nano 6th Generation Headphone Jack Assembly Replacement, Headphone Jack Assembly: étape 13, image 1 de 1
    • Remove the following five screws:

    • One 1.7 mm Phillips screw

    • Four 3.9 mm Phillips screws.

  14. iPod Nano 6th Generation Headphone Jack Assembly Replacement: étape 14, image 1 de 2 iPod Nano 6th Generation Headphone Jack Assembly Replacement: étape 14, image 2 de 2
    • Use a pair of tweezers to carefully pull the headphone jack toward the center of the Nano.

    • Avoid pulling on the cable, as it is very thin and delicate. The plastic mounting ear is a safer area to pull on.

  15. iPod Nano 6th Generation Headphone Jack Assembly Replacement: étape 15, image 1 de 2 iPod Nano 6th Generation Headphone Jack Assembly Replacement: étape 15, image 2 de 2
    • Very carefully pull the headphone jack assembly ribbon cable toward the dock connector to separate the sleep and volume buttons from the outer case.

    • Remove the headphone jack assembly.

Conclusion

To reassemble your device, follow these instructions in reverse order.

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13 commentaires

Be aware, When replacing the on/off button, it is extremely difficult to get the rubber mould to fit correctly behind the power button. It will in all likelihood take you a good few times before the power button works properly, so make sure you test it first before reassembling!

Dave - Réponse

My problem was that there was a small plastic bit missing from the on/off-switch. I just glued it back on and now the device works again.

Here is a picture of the plastic bit and the switch where it belongs to:

http://i49.tinypic.com/14t62x4.jpg

And here is a video that helped me to find the issue:

http://www.youtube.com/watch?v=oHrLLfMXk...

Mart Kroon - Réponse

if your problem is that your player is pausing randomly - maybe just try using some WD-40 or similar to clean the contacts will fix that. you can just spray some WD-40 into the headphone-jack without dismantling it.

don't use to much WD-40, and hold your player with the headphone-jack pointing down. otherwise it may happen that the display gets damaged(happend to me - my display now discoloroud because of the liquid / but is functional anyway).

hagl - Réponse

maybe just try using some ~~WD-40 or similar to clean the contacts will fix that. you can just spray some WD-40 into the headphone-jack

..that's because WD-40 is not supposed to be used to clean contact points on electronics. If you already damaged your own device why on earth would you tell someone to ruin their own?

Don't ever use WD-40 to clean any electronic device especially the audio contact points in the headphone jack.

There is plenty of audio contact cleaner available for electronics that is safe for your device to clean and lubricate the jack. I prefer Caig Deoxit for audio contacts particularly as they specialize in a number of contact restoring solutions for everything electronic whether it be mechanical metal structure or plastic surface circuits. www.deoxit.com

David Lucio -

I thank you guys so much. Especially the Tips from Dave and Mart Kroon!

This tiny plastic piece is in my opinion a deliberate bad choice for it's function, it can very easily fall out of place and leave a completely functional device useless.

I simply glued it back on with some standard glue which i aplied with the cut-of end of an q-tip. Be sure to use only a tiny amount, since the button can get glued tight and is not movable anymore.

During the disassembly, the plastic piece from my "Decrease-Volume" Button got lost, so i replaced it with a tiny piece of plastic i cut of the q-tip. Be careful not to make it to big. If it is to big and already glued on, you can leave away some or all of the 4 screws holding the buttons in place and just put a piece of plastic between the battery and the cable so the buttons stay in place but can get pressed further in.

Le Big Z - Réponse

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