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Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement

Introduction

This guide shows how to remove and replace the PTO assembly for the Dewalt Nailers DCN680D1. The replacement part does not come with some minor components, so you must transfer them from the original part.

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  1. Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement, Remove the battery: étape 1, image 1 de 3 Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement, Remove the battery: étape 1, image 2 de 3 Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement, Remove the battery: étape 1, image 3 de 3

    • Before you begin the repair, remove the battery from the device.

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  2. Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement, Loosen the outer housing: étape 2, image 1 de 1

    • Remove the following screws securing the outer housing:

    • Twelve T10 screws

    • One 2.5 mm hex screw

    • Some of these screws are deeply recessed. You can use a flathead screwdriver to loosen these screws.

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  3. Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement, Remove the right housing: étape 3, image 1 de 2 Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement, Remove the right housing: étape 3, image 2 de 2

    • Lift and remove the right housing from the device.

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  4. Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement, Loosen the internal parts: étape 4, image 1 de 2 Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement, Loosen the internal parts: étape 4, image 2 de 2

    • Remove the lock button from its recess.

    • During reassembly, make sure that the button is properly seated and engages the trigger.

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  5. Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement: étape 5, image 1 de 2 Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement: étape 5, image 2 de 2

    • Slide the battery connector out of its recess.

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  6. Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement: étape 6, image 1 de 3 Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement: étape 6, image 2 de 3 Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement: étape 6, image 3 de 3

    • Remove the switch board, switch, and spring from its housing recess.

    • During reassembly, use the third photo as a reference to help you set the components back in the housing.

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  7. Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement, Remove the left housing: étape 7, image 1 de 3 Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement, Remove the left housing: étape 7, image 2 de 3 Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement, Remove the left housing: étape 7, image 3 de 3

    • Carefully flip the device over.

    • Remove the left housing from the device.

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  9. Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement: étape 8, image 1 de 3 Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement: étape 8, image 2 de 3 Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement: étape 8, image 3 de 3

    • The spring under the release button has a tendency to fly out. Be careful not to lose the spring.

    • Carefully remove the release button from the device.

    • Remove the button spring from the device.

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  10. Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement, Remove the back support: étape 9, image 1 de 2 Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement, Remove the back support: étape 9, image 2 de 2

    • Use a T20 driver to remove the two screws (one on either side) securing the back support .

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  11. Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement: étape 10, image 1 de 2 Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement: étape 10, image 2 de 2

    • Loosen the two solenoid wires from the back support.

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  12. Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement: étape 11, image 1 de 2 Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement: étape 11, image 2 de 2

    • Pull the back support straight out of the device.

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  13. Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement, Dewalt Nailers DCN680D1 2018 Solenoid Removal: étape 12, image 1 de 2 Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement, Dewalt Nailers DCN680D1 2018 Solenoid Removal: étape 12, image 2 de 2

    • Slide the dowel pin securing the PTO assembly out of the device.

    Modifier

  14. Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement, Loosen the solenoid assembly: étape 13, image 1 de 2 Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement, Loosen the solenoid assembly: étape 13, image 2 de 2

    • Use a T10 driver to remove the two screws securing the solenoid.

    Modifier

  15. Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement: étape 14, image 1 de 3 Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement: étape 14, image 2 de 3 Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement: étape 14, image 3 de 3

    • Lift the solenoid away from the device.

    • The solenoid is still connected to the device by two wires. Be careful not to strain the wires.

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  16. Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement: étape 15, image 1 de 3 Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement: étape 15, image 2 de 3 Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement: étape 15, image 3 de 3

    • Slide the solenoid off the PTO assembly's rails.

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  17. Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement, Reassembly tip: étape 16, image 1 de 2 Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement, Reassembly tip: étape 16, image 2 de 2

    • Reassembly tip: When you slide the solenoid back onto the PTO assembly, make sure to align the plastic pin to the notch.

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  18. Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement, Transfer the minor components: étape 17, image 1 de 3 Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement, Transfer the minor components: étape 17, image 2 de 3 Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement, Transfer the minor components: étape 17, image 3 de 3

    • Use a flathead screwdriver to pry off the rubber stopper securing the plunger pin.

    • Retain the rubber stopper and washer for your replacement assembly.

    Modifier

  19. Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement: étape 18, image 1 de 2 Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement: étape 18, image 2 de 2

    • Remove the plunger pin from the PTO assembly.

    Modifier

  20. Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement: étape 19, image 1 de 2 Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement: étape 19, image 2 de 2

    • Remove the plunger and spring from the PTO assembly.

    • Install the plunger, spring, and pin onto your replacement assembly.

    Modifier

  21. Dewalt Nailers DCN680D1 2018 PTO Assembly Replacement: étape 20, image 1 de 1

    • Only the PTO assembly remains.

    Modifier
Conclusion

To reassemble your device, follow these instructions in reverse order.

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Arthur Shi

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