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Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement

Introduction

This guide shows how to remove and replace the brush assembly for the Honda 6500 Watt Generator EG6500CL AT.

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  1. Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement, Honda 6500 Watt Generator EG6500CL AT Safety Precautions: étape 1, image 1 de 2 Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement, Honda 6500 Watt Generator EG6500CL AT Safety Precautions: étape 1, image 2 de 2

    • Before you work on the device, make sure to switch the engine off.

    • Switch the circuit breaker off.

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  2. Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement, Disconnect the spark plug: étape 2, image 1 de 2 Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement, Disconnect the spark plug: étape 2, image 2 de 2

    • Grab the plastic housing at the end of the spark plug wire.

    • Pull firmly to disconnect the wire from the spark plug.

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  3. Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: étape 3, image 1 de 2 Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: étape 3, image 2 de 2

    • Twist the fuel valve clockwise into the cutoff position.

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  5. Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement, Remove the generator cover: étape 4, image 1 de 1

    • Use a Phillips screwdriver to remove the two screws securing the generator cover.

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  6. Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: étape 5, image 1 de 2 Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: étape 5, image 2 de 2

    • Remove the generator cover.

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  7. Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement, Remove the brush assembly: étape 6, image 1 de 2 Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement, Remove the brush assembly: étape 6, image 2 de 2

    • Squeeze and disconnect the stator connector from the wiring harness.

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  8. Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: étape 7, image 1 de 2 Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: étape 7, image 2 de 2

    • Use a 10 mm socket to remove the bolt securing the brush assembly.

    • Pull the brush assembly out slightly from its recess.

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  9. Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: étape 8, image 1 de 2 Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: étape 8, image 2 de 2

    • Disconnect the two spade connectors from the brush assembly.

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  10. Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: étape 9, image 1 de 2 Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: étape 9, image 2 de 2

    • Remove the brush assembly.

    • During reassembly, use the second photo as reference for how to wire the brush assembly.

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Conclusion

To reassemble your device, follow these instructions in reverse order.

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