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Jawbone Big Jambox Charge Port Replacement

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  1. Jawbone Big Jambox Charge Port Replacement, Outer Case: étape 1, image 1 de 1
    • Remove both end caps by putting a plastic opening tool in the center of the seam. Work around the edges to pry the end caps off completely.

    • Due to interior clips holding the end caps in place, use caution when applying force.

    Can someone show the clips please in a photo?

    kenneth keen - Réponse

  2. Jawbone Big Jambox Charge Port Replacement: étape 2, image 1 de 3 Jawbone Big Jambox Charge Port Replacement: étape 2, image 2 de 3 Jawbone Big Jambox Charge Port Replacement: étape 2, image 3 de 3
    • Turn the Jambox upside down. Peel the indicated rubber tabs off, using a plastic opening tool if necessary.

    • You may want to only take the tabs half way off to avoid re-gluing when reassembling.

    • Remove the three T6, 7.0 mm screws under each rubber tab.

    • Because the screws are a different length, set the screws aside.

    I used rubber cement to reattach the pads. That will hold them in place and be easily removable in future.

    David Robinson - Réponse

    Can someone show a picture of the screws…and where they screw not…even just for form’s sake?

    Thousand Sunny - Réponse

  3. Jawbone Big Jambox Charge Port Replacement: étape 3, image 1 de 3 Jawbone Big Jambox Charge Port Replacement: étape 3, image 2 de 3 Jawbone Big Jambox Charge Port Replacement: étape 3, image 3 de 3
    • With the Jawbone logo facing towards you and with correct orientation, place the Jambox with the left end cap facing upward.

    • Unscrew indicated T6 9.7 mm screws.

    • Gently loosen the tabs from their anchor points so the bottom may be removed.

    • Flip the Jambox so the other end cap is facing up. The USB cable is on this side (metal grounding clip, indicated in orange). Repeat the above two steps.

    Make sure you pay close attention when removing the screw marked with a red circle that is in the left most position, as there’s a small grounding plate that will be completely unrestrained and free to get nice and lost only to be found later leaving you not knowing what the hell it is or where it came from should you not secure it before removing the panel that that screw secures. That grounding plate is crucial for the safety of yourself and your speaker, because it bridges the USB-micro power input jack to the metal frame. That means that should you lose it and put the speaker back together without it, your speaker will not be able to ground out and should there occur any surge during your charge cycle, like during a freak lightning storm, or whatever, your speaker won’t able to discharge that surge, which will no doubt fry your speaker, and likely kill whomever poor bastard happens to grab the speaker, say to turn it off during said storm as a safety precaution. SAFETY FIRST!

    Thousand Sunny - Réponse

    Btw, the screw I mentioned is shown in the third picture, since that small detail might have some play over success or failure in finding it…lol. Whoops.

    Thousand Sunny -

  4. Jawbone Big Jambox Charge Port Replacement: étape 4, image 1 de 1
    • Pry up the bottom panel by lifting from the device.

    • Pull the bottom up. This may take a bit of force as the bottom is glued to device.

    • Once removed, the battery will now be visible.

    No glue on mine. Only two clips on each side (that you can see clearly in step 3 picture).

    Do not use force or you will break those clips.

    Jay - Réponse

    @jemdem (I assume this is the “Jay” involved) after looking at the pictures 3.1, 3.2, 3.3, I still don’t see what I would normally expect a “clip” to look like. Maybe the corners act as clips? If not, I can’t ‘clearly’ determine them, but it’s a fairly busy looking area with lots of recesses and all, so maybe they’re just blending in well?

    Thousand Sunny - Réponse

    There’s a plug on each foot in one of the corners that isn’t meant to be removed. The left one and the right one (when viewed so the writing appears correct way up), both have three pins and one plug, with the pins occupying three of the four corners (northeast, northwest etc.) and the plug occupying the remaining fourth corner. The left foot has pins in the upper right, upper left and lower left, and the plug which is part of the foot and plugs into the frame, is in the lower right corner, while the right foot is opposite, having pins in upper left, upper right and lower right, and the plug in the lower right. If that was too many ‘left’s and ‘right’s to follow along with, then just remember that the plug is on the lower-inside corner on each. The screw is in the center of each foot. If you pull too hard, or attempt to guide your pick/spudger all the way around when separating the foot, you could slice it right off, though adhesive will be needed for reapplying so severing isn’t the end of the world.

    Thousand Sunny - Réponse

    This is a reply to the third comment, and sorry for the reply not being immediately following, or better still, not a reply, and instead just correcting my comment, but I can’t edit it…anyway, I noticed a mistake in my description. The plug on the right foot is in the lower LEFT corner, not the Lower right. My apologies to anyone who followed my instructions about that foot and ended up damaging it.

    Thousand Sunny -

    …continuing, the last foot needing removed is the upper center, when viewed so the writing on the feet is correct way up. And the plug on that foot is in the upper position, so only separate the bottom and both sides to access the screw in the center.

    Thousand Sunny - Réponse

    After continuing with the side pieces, the ‘clips’ that were holding the end pieces on were indeed at the corners and are NOT visible, clearly or otherwise. In fact only the ‘well’ or socket that each of the clips insert into are clearly shown, however the clips themselves are on the end caps, not the main body. If the speaker you are working on appears to have been dropped before and the corners are at all crumpled inward, take extra care to try and straighten them back to original shape before attempting to unclog the caps because not doing so could result in the clips breaking off. This may sound difficult, but I managed to straighten out all eight corners of the one I’m working on with no issues using a pair of needle nose pliers that are toothless so as to not introduce any bite patterns to the grill.

    Thousand Sunny - Réponse

  5. Jawbone Big Jambox Charge Port Replacement: étape 5, image 1 de 2 Jawbone Big Jambox Charge Port Replacement: étape 5, image 2 de 2
    • Before unscrewing, take a picture of the top view. That way, when you're reassembling the device, you'll know the orientation of the metal grounding plates.

    • Unscrew the eight indicated T6 9.8 mm screws. Remove metal grounding plates.

  6. Jawbone Big Jambox Charge Port Replacement: étape 6, image 1 de 1
    • Once all eight screws are removed, pry the sides of the Jambox to lift the body from it's shell.

    It was at this precise moment (removing the shell) that I felt a small part hit my knee as it fell from the assembly and land in the carpet. It appears to be a small stainless grounding tab (clip) that I THINK came from the mounting pole beside the Micro B port and may act as a support and ground for the body of the port. Seems to fit but I dunno.

    Comotoes - Réponse

    It is a grounding clip and does belong on the power input jack and must be there if you want your speaker to safely ground out in case of a surge. Don’t lose it a please do put it back when reassembling your speaker. Also, it helps to read the comments attached to each step, if you had you would have read my comment regarding exactly this issue in previous steps. I’m glad you at least didn’t lose it when it fell, as it’s not something that is obvious when missing and most people wouldn’t even notice if it was lost.

    Thousand Sunny -

  7. Jawbone Big Jambox Charge Port Replacement: étape 7, image 1 de 1
    • With the battery facing forward, remove the three indicated T6 9.5 mm screws.

    • Once the screws are removed, lift up the small plastic plate, revealing the auxiliary board underneath.

  8. Jawbone Big Jambox Charge Port Replacement, Button Panel: étape 8, image 1 de 2 Jawbone Big Jambox Charge Port Replacement, Button Panel: étape 8, image 2 de 2
    • Turn the Jambox so that the button panel is visible.

    • Remove the indicated screws, T6 9.6 mm.

    • There is a small plastic flap obscuring the view of one of the screws, indicated in orange. In order to unscrew it, simply lift the flap out of the way.

  9. Jawbone Big Jambox Charge Port Replacement: étape 9, image 1 de 1
    • Pop off the button panel.

  10. Jawbone Big Jambox Charge Port Replacement: étape 10, image 1 de 2 Jawbone Big Jambox Charge Port Replacement: étape 10, image 2 de 2
    • Remove the colored ribbon that connects the green button circuit board to the blue auxiliary board by using your finger to lift the small black tabs that clamp down the ribbon.

    Thesmallblacktabsshouldnotbelifted.Theywillbebrokenbyliftingthem.Insteadyoushouldslidetheminthedirectionoftheribbon-paralleltotheboard.Theybreakeasilyandleaveyourdeviceworthlessifnotinstalledproperly.Nowmyspacekeynolongerworks.

    kenneth keen - Réponse

    This destroyed my fix. DO NOT TRY TO LIFT THE PLASTIC TABS!!! Despite what the instruction says it is impossible to do and will break with the slightest pressure upwards. I should’ve read the comment before from another user to slide the tabs OUT in the direction of the ribbon. I’ll keep going thru the steps to finish but this might prove worthless now.

    IFIXIT needs to edit this!

    Ivan Michel - Réponse

  11. Jawbone Big Jambox Charge Port Replacement, Charge Port: étape 11, image 1 de 2 Jawbone Big Jambox Charge Port Replacement, Charge Port: étape 11, image 2 de 2
    • Remove the indicated T6 7.4 mm screw holding the auxiliary board in place.

    • Carefully lift the auxiliary board up and off to the side.

  12. Jawbone Big Jambox Charge Port Replacement: étape 12, image 1 de 3 Jawbone Big Jambox Charge Port Replacement: étape 12, image 2 de 3 Jawbone Big Jambox Charge Port Replacement: étape 12, image 3 de 3
    • With the auxiliary board removed, use a soldering iron to heat the metal keeping the charge port (indicated on image) intact.

    • Remove the charge port from the auxiliary board.

    • Exercise caution when handling the soldering iron due to extreme heat.

    Where can I buy this part?

    bagi932 - Réponse

  13. Jawbone Big Jambox Charge Port Replacement, Charger port part replacement info: étape 13, image 1 de 2 Jawbone Big Jambox Charge Port Replacement, Charger port part replacement info: étape 13, image 2 de 2
    • The new charge port will need to be soldered to the logic board. For an exact match use Digi-Key part number CP-018HPJCT-ND

    Surely there could be a direct LINK to buy this part?

    Digi-Key part number CP-018HPJCT-ND

    kenneth keen - Réponse

    Where can I buy such a port

    bagi932 - Réponse

  14. Jawbone Big Jambox Charge Port Replacement, Determine all 4 PCB contacts for charging post: étape 14, image 1 de 2 Jawbone Big Jambox Charge Port Replacement, Determine all 4 PCB contacts for charging post: étape 14, image 2 de 2
    • With a multimeter, test all 3 PCB contacts to determine which are positive, negative and ground. Similarly, ascertain each terminal of your "new" charger port and its corresponding PCB contact. Your "new" port can be a brand-new, identical replacement or a salvaged one of approximate size, post thickness and terminal orientation.

    • Unless an identical part replacement, you may have to bend your ports terminals in order to make proper contact and'or enlarge the panel opening for the AC plug as I did. To avoid repeat part failure, I hot-glued my charger port onto my PCB after reinforcing my port's terminals with thicker wire and generous solder.

Conclusion

To reassemble your device, follow these instructions in reverse order.

21 autres ont terminé cette réparation.

Gabriella Graham

Membre depuis le 04/01/15

1 172 Réputation

3 tutoriels rédigés

Équipe

Cal Poly, Team 24-5, Lancaster Spring 2015 Membre de l'équipe Cal Poly, Team 24-5, Lancaster Spring 2015

CPSU-LANCASTER-S15S24G5

4 membres

9 tutoriels rédigés

11Commentaires sur le guide

Skip steps 8, 9 and 10 by simply releasing the ribbon cable from the Power PCB side instead of the Button PCB side. WORKS!

Seth Link - Réponse

how can i know the auxilar bord's code?

molioze79 - Réponse

Good instruction!

Problem is that the C14 got snapped off too! Not sure if it is really needed. Possible to get the complete board?

Fred - Réponse

I lost C14 as well, anyone have a good replacement number for that?

Jason -

FYI the device will charge and power on without this capacitor. Not sure if it is needed for USB or 3.5mm output, but I don't really care about either of those scenarios.

Jason -

Just did this today. Worked like a champ. Put a little superglue gel under the new charge port and a good amount of solder. Great instructions and was an easy repair.

Drew Whitney - Réponse

I have a poblem I need the the full port board (piece) for Jawbone Big Jambox Charge , Any idea who can sell me one?

giovanni - Réponse

Mine only works on the charger... does this mean I need to replace the charge port or is it something else wrong ??? I need help please

Frances Taylor - Réponse

Excellent tutorial, just did this repair, very helpful. Didn't need to replace any parts just soldered the charger port back onto the circuitboard...

Marcel - Réponse

Excellent repair instructions! Very poor design considering the force the connector sees when connecting the AC. Glad I bought 2 extra ports because I am pretty sure I will be replacing it again in the future.

Tbone - Réponse

How can I determine if it is the charge port or the battery that needs to be replaced before I purchase parts??!!

shayne1542 - Réponse

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