Group: 07
No.: 06
Date: Sept 08
Camry ACV40, Aurion GSV40
Power Steering Rack Overhaul Procedure
A revised overhaul procedure has been developed for the Camry 40 series and Aurion 40 series production model vehicles.
This revised procedure also introduces new SST's and a completely new overhaul parts kit.
Production Date
| Kit Name | Kit Part Number | Vehicle Production |
|---|---|---|
| SST Kit | J49404 | From June 2008 |
| Overhaul Parts Kit | 04445 - 06200 |
Table Caption: This table lists two kits, the SST Kit and the Overhaul Parts Kit, along with their respective part numbers and the vehicle production dates from which they are applicable.
Note: This kit will also service the 36 series Camry and the Avalon vehicles.
Flat Rate Time
The standard overhaul time for this power steering rack is 1.25 hours or 75 minutes.
Contents
POWER STEERING
SST RECOMMENDED TOOLS EQUIPMENT LUBRICANT SSM
POWER STEERING
SERVICE DATA TORQUE SPECIFICATIONS
RACK & PINION POWER STEERING GEAR OVERHAUL
COMPONENTS REPAIR HINT DISASSEMBLY CLEANING & INSPECTION REASSEMBLY
POWER STEERING
| 09023-38200 | Union Nut Wrench (Previously Released) |
|---|---|
| 09612-00012 | Rack & Pinion Steering Rack Housing Stand (Previously Released) |
| 09616-00011 | Steering Worm Bearing Adjusting Socket (Previously Released) |
| 09922-10010 | Adjustable tie-rod wrench (Previously Released) |
| J-49404 | Steering Rack Overhaul Kit |
| (J-36418-7A) | Seal Protector Sleeve |
| (J-46192-1) | Pinion Seal Protector |
| (J-46192-2) | Pinion Ring Sizer |
| (J-46193) | Pinion Seal Installer |
| (J-49330) | Bearing Protector |
Table Caption: This table lists specialized tools for steering system maintenance and repair, including union nut wrenches, rack and pinion steering tools, and a comprehensive steering rack overhaul kit with various protective and installation components.
EQUIPMENT
| Circlip pliers |
|---|
| Torque wrench |
| Vernier callipers |
| Dial indicator |
| Feeler gauge |
| Micrometer |
Table Caption: This table lists various types of specialized tools used for measurement, adjustment, and mechanical work.
LUBRICANT
Power Steering Fluid
Caltex EP Grease C2 (Cream colour)
Adams Shur Stik Multi-purpose Grease (Blue colour)
SSM
Thread-lock adhesive
(J-49490)
Steering Rack Pressure Test Adaptor
Dexron II or III or equivalent
Included in repair kit
Included in repair kit
Loctite 638 or equivalent
POWER STEERING
Service Data
Refer to the repair manual ST02NEQ.
Torque Specifications
| Part tightened | N*m | kgf*cm | ft.*lbf |
|---|---|---|---|
| Adjuster nut x Rack and pinion housing assembly | 10 1 | 102* | 7* |
| Right turn pressure tube x Rack and pinion housing assembly | 11.5 2 | 111 | 9 |
| Left turn pressure tube x Rack and pinion housing assembly | 11.5 2 | 111 | 9 |
| Pinion and valve assembly nut | 30 | 306 | 22 |
Table Caption: This table lists the tightening torque specifications for various components of a rack and pinion steering system, providing values in Newton-meters, kilogram-force centimeters, and foot-pounds. It details the torque required for securing the adjuster nut and pressure tubes to the rack and pinion housing assembly, as well as the nut for the pinion and valve assembly.
1: Initial
