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Giant Reign 2 Headset Replacement

Introduction

Proper maintenance of the Giant Reign 2 bicycle includes installation and lubrication of a new headset. This guide will clearly show you how to perform this maintenance quickly and safely, extending the life of your bike.

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  1. Giant Reign 2 Headset Replacement, Hex Screws: étape 1, image 1 de 1

    • Using the 4mm Allen wrench, partially unscrew the 4 (22mm) hex screws on the front of the axle casing to allow the axle to slide freely.

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  2. Giant Reign 2 Headset Replacement, Axle Screw: étape 2, image 1 de 2 Giant Reign 2 Headset Replacement, Axle Screw: étape 2, image 2 de 2

    • Using the 8mm Allen wrench, loosen the axle screw until 1/2 of the axle screw is visible.

    • Push the axle screw to reveal the axle rod on the other side.

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  3. Giant Reign 2 Headset Replacement: étape 3, image 1 de 1

    • Using the Allen wrench, finish unscrewing the axle screw and pull it out.

    • Hold the wheel when pulling out the axle rod so that the bike does not fall.

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  4. Giant Reign 2 Headset Replacement, Front Wheel: étape 4, image 1 de 1

    • Pull the wheel from the fork.

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  6. Giant Reign 2 Headset Replacement, Headset: étape 5, image 1 de 2 Giant Reign 2 Headset Replacement, Headset: étape 5, image 2 de 2

    • Using the 8mm Allen wrench, unscrew 2 (32mm) screws to release the brake calipers from the fork.

    • If necessary use wire cutters to release zip ties attaching cables to the forks.

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  7. Giant Reign 2 Headset Replacement: étape 6, image 1 de 3 Giant Reign 2 Headset Replacement: étape 6, image 2 de 3 Giant Reign 2 Headset Replacement: étape 6, image 3 de 3

    • Using the 8mm Allen wrench, unscrew the 30mm head screw located on top of the steam.

    • Using the 4mm Allen wrench, loosen the side screw on both sides.

    • Lift off the handlebar.

    • Hang the handlebar gently from the cables. Do not pull the cables as you may damage the brake/derailleur lines.

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  8. Giant Reign 2 Headset Replacement: étape 7, image 1 de 3 Giant Reign 2 Headset Replacement: étape 7, image 2 de 3 Giant Reign 2 Headset Replacement: étape 7, image 3 de 3

    • Slide off the spacers.

    • Lift off the seal.

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  9. Giant Reign 2 Headset Replacement: étape 8, image 1 de 1

    • Slide the fork out of the casing.

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  10. Giant Reign 2 Headset Replacement: étape 9, image 1 de 1

    • Using your fingers, pry the bearings from the top and bottom of the headset.

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  11. Giant Reign 2 Headset Replacement: étape 10, image 1 de 1

    • Apply WD-40 to both ends of the headset and bearings.

    • Dry headset and bearings with paper towels.

    • Repeat as necessary until clean.

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  12. Giant Reign 2 Headset Replacement: étape 11, image 1 de 2 Giant Reign 2 Headset Replacement: étape 11, image 2 de 2

    • Using your finger, apply all-purpose lube to the bearings and each end of the headset.

    • Insert the bearings into the headset with the beveled side facing into the headset.

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Conclusion

To reassemble your device, follow these instructions in reverse order.

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Sterling Grande

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Cal Poly, Team 9-14, Amido Fall 2012 Membre de l'équipe Cal Poly, Team 9-14, Amido Fall 2012

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