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Bush Pump Traveling Valve Replacement

Bush Pump Traveling Valve Replacement

Jake Devincenzi

Jake Devincenzi et 5 autres contributeurs

Dernière mise à jour le July 16, 2019

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Introduction

Passez à l'étape 1

Follow this guide to remove and disassemble the traveling valve. You can then inspect or replace the valve, itself, or any of its components.

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  1. Bush Pump Traveling Valve Replacement, Head and Handle: étape 1, image 1 de 2 Bush Pump Traveling Valve Replacement, Head and Handle: étape 1, image 2 de 2

    • Test pump performance by pumping 40 strokes.

    • An effective pump should return at least 10 liters.

    Traduire

  2. Bush Pump Traveling Valve Replacement: étape 2, image 1 de 2 Bush Pump Traveling Valve Replacement: étape 2, image 2 de 2

    • Remove the two pins connecting the handle to the slider.

    Traduire

  3. Bush Pump Traveling Valve Replacement: étape 3, image 1 de 2 Bush Pump Traveling Valve Replacement: étape 3, image 2 de 2

    • Pull the two lever arms away from the slider.

    Traduire

  4. Bush Pump Traveling Valve Replacement: étape 4, image 1 de 2 Bush Pump Traveling Valve Replacement: étape 4, image 2 de 2

    • Lift the two pins attaching the pump frame to the head and handle up, off of the pump frame.

    Traduire

  5. Bush Pump Traveling Valve Replacement: étape 5, image 1 de 3 Bush Pump Traveling Valve Replacement: étape 5, image 2 de 3 Bush Pump Traveling Valve Replacement: étape 5, image 3 de 3

    • Throughout this step, make sure you support the handle and head with at least three hands.

    • Slide the bearing rod out of the head.

    • Inspect the bearing rod and head for any wear or tear.

    Traduire

  6. Bush Pump Traveling Valve Replacement: étape 6, image 1 de 1

    • Remove the head and handle, and place them on a clean surface to prevent contamination.

    Traduire

  7. Bush Pump Traveling Valve Replacement, Riser Main Slider: étape 7, image 1 de 2 Bush Pump Traveling Valve Replacement, Riser Main Slider: étape 7, image 2 de 2

    • Firmly lift the riser main slider with two hands.

    • Use caution not to drop the riser main, as this can damage the pump cylinder.

    Traduire

  8. Bush Pump Traveling Valve Replacement: étape 8, image 1 de 3 Bush Pump Traveling Valve Replacement: étape 8, image 2 de 3 Bush Pump Traveling Valve Replacement: étape 8, image 3 de 3

    • Use a pipe wrench to fully loosen the above grade riser pipe.

    Traduire

  9. Bush Pump Traveling Valve Replacement: étape 9, image 1 de 3 Bush Pump Traveling Valve Replacement: étape 9, image 2 de 3 Bush Pump Traveling Valve Replacement: étape 9, image 3 de 3

    • Lift the slider and riser main pipe.

    • Place a pump rod clamp around the rod, and tighten it securely against the pump rod.

    • Carefully lower the riser main and slider to allow it to rest on the rod clamp.

    Traduire

  10. Bush Pump Traveling Valve Replacement: étape 10, image 1 de 3 Bush Pump Traveling Valve Replacement: étape 10, image 2 de 3 Bush Pump Traveling Valve Replacement: étape 10, image 3 de 3

    • Loosen and remove both the pump rod jam nut and pump rod nut on the top of the slider.

    Traduire

  11. Bush Pump Traveling Valve Replacement: étape 11, image 1 de 2 Bush Pump Traveling Valve Replacement: étape 11, image 2 de 2

    • Remove the riser main slider, and inspect it for wear and tear.

    • Set the slider in a sanitary place to prevent contamination.

    Traduire

  12. Bush Pump Traveling Valve Replacement, Above Grade Riser Pipe: étape 12, image 1 de 3 Bush Pump Traveling Valve Replacement, Above Grade Riser Pipe: étape 12, image 2 de 3 Bush Pump Traveling Valve Replacement, Above Grade Riser Pipe: étape 12, image 3 de 3

    • Remove the above grade riser pipe.

    • Firmly screw a T-handle onto the pump rod.

    • If you are replacing the above ground riser main, leave the T-handle attached until you are ready to install the replacement part.

    Traduire

  13. Bush Pump Traveling Valve Replacement, Spout: étape 13, image 1 de 3 Bush Pump Traveling Valve Replacement, Spout: étape 13, image 2 de 3 Bush Pump Traveling Valve Replacement, Spout: étape 13, image 3 de 3

    • Use a pipe wrench to loosen and remove the pump spout.

    • Inspect the spout for obstructions or potential contaminants.

    • Place the spout on a clean surface to prevent any contamination.

    Traduire

  14. Bush Pump Traveling Valve Replacement, Riser Main: étape 14, image 1 de 3 Bush Pump Traveling Valve Replacement, Riser Main: étape 14, image 2 de 3 Bush Pump Traveling Valve Replacement, Riser Main: étape 14, image 3 de 3

    • Place one wrench on the top of one of the pump riser plate bolts.

    • Place another wrench around the bottom of the bolt.

    • Pull the wrenches apart to loosen the bolt.

    • Repeat this procedure for the remaining three bolts.

    Traduire

  16. Bush Pump Traveling Valve Replacement: étape 15, image 1 de 2 Bush Pump Traveling Valve Replacement: étape 15, image 2 de 2

    • Remove the four nuts and bolts securing the pump riser plate, and store them in a sanitary container such as a bucket.

    Traduire

  17. Bush Pump Traveling Valve Replacement: étape 16, image 1 de 2 Bush Pump Traveling Valve Replacement: étape 16, image 2 de 2

    • Rotate the pump plate 45 degrees. This will allow for a better grasp when lifting the plate.

    Traduire

  18. Bush Pump Traveling Valve Replacement: étape 17, image 1 de 3 Bush Pump Traveling Valve Replacement: étape 17, image 2 de 3 Bush Pump Traveling Valve Replacement: étape 17, image 3 de 3

    • Securely lift the T-handle several inches.

    • While 2 people support the T-handle, remove the pump rod clamp.

    • Lower the T-handle gently until the pump rod is supporting itself.

    Traduire

  19. Bush Pump Traveling Valve Replacement: étape 18, image 1 de 3 Bush Pump Traveling Valve Replacement: étape 18, image 2 de 3 Bush Pump Traveling Valve Replacement: étape 18, image 3 de 3

    • This particular pump is using a tripod with a block and tackle to lift the riser main. C-wrenches may also be used to lift the riser main.

    • Securely clamp and tighten the pipe elevator to the riser main below the spout exit.

    Traduire

  20. Bush Pump Traveling Valve Replacement: étape 19, image 1 de 2 Bush Pump Traveling Valve Replacement: étape 19, image 2 de 2

    • Being careful not to let the rope slip, use the block and tackle to lift the riser main until the pipe elevator reaches the block and tackle.

    Traduire

  21. Bush Pump Traveling Valve Replacement: étape 20, image 1 de 3 Bush Pump Traveling Valve Replacement: étape 20, image 2 de 3 Bush Pump Traveling Valve Replacement: étape 20, image 3 de 3

    • Once the riser main has reached the block and tackle, tighten the base clamp against the riser main.

    Traduire

  22. Bush Pump Traveling Valve Replacement: étape 21, image 1 de 3 Bush Pump Traveling Valve Replacement: étape 21, image 2 de 3 Bush Pump Traveling Valve Replacement: étape 21, image 3 de 3

    • Secure the base clamp to the frame base using a bolt.

    • One bolt is typically sufficient to keep the base clamp in place, but you can add another bolt if you wish to further secure it.

    Traduire

  23. Bush Pump Traveling Valve Replacement: étape 22, image 1 de 3 Bush Pump Traveling Valve Replacement: étape 22, image 2 de 3 Bush Pump Traveling Valve Replacement: étape 22, image 3 de 3

    • While supporting the top portion of the pipe, carefully move the elevator clamp off of the pipe.

    • Lower the elevator clamp while providing tension towards the ground to prevent the ropes from tangling in the block and tackle.

    Traduire

  24. Bush Pump Traveling Valve Replacement: étape 23, image 1 de 3 Bush Pump Traveling Valve Replacement: étape 23, image 2 de 3 Bush Pump Traveling Valve Replacement: étape 23, image 3 de 3

    • Attach and tighten the elevator clamp to the riser main as close to the bottom as possible.

    Traduire

  25. Bush Pump Traveling Valve Replacement: étape 24, image 1 de 2 Bush Pump Traveling Valve Replacement: étape 24, image 2 de 2

    • Once the elevator clamp is tight, provide tension on the rope.

    • While keeping tension on the rope to support the riser, loosen the base clamp.

    Traduire

  26. Bush Pump Traveling Valve Replacement: étape 25, image 1 de 3 Bush Pump Traveling Valve Replacement: étape 25, image 2 de 3 Bush Pump Traveling Valve Replacement: étape 25, image 3 de 3

    • Use the rope to pull the riser main up as far as comfortable.

    • Be sure to keep the rope within the confines of the tripod to prevent the tripod from pulling over.

    • Watch the top of the tripod to align the riser main in the support slot.

    Traduire

  27. Bush Pump Traveling Valve Replacement: étape 26, image 1 de 3 Bush Pump Traveling Valve Replacement: étape 26, image 2 de 3 Bush Pump Traveling Valve Replacement: étape 26, image 3 de 3

    • Remove the clamp from the riser main, and repeat steps 23-25 until first joint is exposed.

    Traduire

  28. Bush Pump Traveling Valve Replacement: étape 27, image 1 de 3 Bush Pump Traveling Valve Replacement: étape 27, image 2 de 3 Bush Pump Traveling Valve Replacement: étape 27, image 3 de 3

    • Once the first joint is exposed, tighten the base clamp below the joint.

    Traduire

  29. Bush Pump Traveling Valve Replacement: étape 28, image 1 de 1

    • Remove the elevator clamp from the riser main, and secure it to the tripod to keep it out of the way.

    Traduire

  30. Bush Pump Traveling Valve Replacement: étape 29, image 1 de 2 Bush Pump Traveling Valve Replacement: étape 29, image 2 de 2

    • Keep the pipe wrench a few inches above the joint in this step.

    • Using a pipe wrench, unscrew the first section of the riser main from the connection.

    Traduire

  31. Bush Pump Traveling Valve Replacement: étape 30, image 1 de 3 Bush Pump Traveling Valve Replacement: étape 30, image 2 de 3 Bush Pump Traveling Valve Replacement: étape 30, image 3 de 3

    • Secure a splash guard over the joint to prevent water from spraying out of the connection when separated.

    • Using the pipe wrench, loosen the riser main until water begins to spray into the splash guard.

    • Do not loosen it any further until the water has stopped spraying.

    Traduire

  32. Bush Pump Traveling Valve Replacement: étape 31, image 1 de 3 Bush Pump Traveling Valve Replacement: étape 31, image 2 de 3 Bush Pump Traveling Valve Replacement: étape 31, image 3 de 3

    • Remove the splash guard, and finish loosening the riser main.

    • Remove the first section of the riser main by lifting it straight up, while supporting the top of the section and keeping the pipe within the support slot on the top of the tripod.

    Traduire

  33. Bush Pump Traveling Valve Replacement: étape 32, image 1 de 3 Bush Pump Traveling Valve Replacement: étape 32, image 2 de 3 Bush Pump Traveling Valve Replacement: étape 32, image 3 de 3

    • Attach and tighten the rod clamp a few inches below the first pump rod connection.

    Traduire

  34. Bush Pump Traveling Valve Replacement: étape 33, image 1 de 3 Bush Pump Traveling Valve Replacement: étape 33, image 2 de 3 Bush Pump Traveling Valve Replacement: étape 33, image 3 de 3

    • Using two crescent wrenches, unscrew the pump rod from the remaining portion.

    • When the joint is separated, carefully lower the riser main to the ground.

    Traduire

  35. Bush Pump Traveling Valve Replacement: étape 34, image 1 de 3 Bush Pump Traveling Valve Replacement: étape 34, image 2 de 3 Bush Pump Traveling Valve Replacement: étape 34, image 3 de 3

    • Carefully lower the riser main, horizontally, and place it in a sanitary place, preferably resting above the ground, to prevent contamination.

    Traduire

  36. Bush Pump Traveling Valve Replacement: étape 35, image 1 de 3 Bush Pump Traveling Valve Replacement: étape 35, image 2 de 3 Bush Pump Traveling Valve Replacement: étape 35, image 3 de 3

    • Remove the T-handle from the separated pump rod.

    • Attach the T-handle to the remaining pump rod.

    • Remove the rod clamp and repeat steps 29-35 until the riser main is completely removed, or until the broken section is reached.

    Traduire

  37. Bush Pump Traveling Valve Replacement, Cylinder: étape 36, image 1 de 1

    • Make sure to keep the cylinder off the ground to prevent contamination.

    Traduire

  38. Bush Pump Traveling Valve Replacement: étape 37, image 1 de 3 Bush Pump Traveling Valve Replacement: étape 37, image 2 de 3 Bush Pump Traveling Valve Replacement: étape 37, image 3 de 3

    • Using two pipe wrenches, unscrew the cylinder from the riser main.

    Traduire

  39. Bush Pump Traveling Valve Replacement: étape 38, image 1 de 2 Bush Pump Traveling Valve Replacement: étape 38, image 2 de 2

    • Slowly pull the cylinder off of the pump rod, exposing the traveling valve and foot valve.

    Traduire

  40. Bush Pump Traveling Valve Replacement, Traveling Valve: étape 39, image 1 de 3 Bush Pump Traveling Valve Replacement, Traveling Valve: étape 39, image 2 de 3 Bush Pump Traveling Valve Replacement, Traveling Valve: étape 39, image 3 de 3

    • Insert a wrench into the slots located at the bottom of the traveling valve.

    • Using another wrench for leverage, unscrew the valve off the pump rod.

    Traduire

  41. Bush Pump Traveling Valve Replacement: étape 40, image 1 de 2 Bush Pump Traveling Valve Replacement: étape 40, image 2 de 2

    • Unscrew the valve from the pump rod.

    Traduire

  42. Bush Pump Traveling Valve Replacement: étape 41, image 1 de 3 Bush Pump Traveling Valve Replacement: étape 41, image 2 de 3 Bush Pump Traveling Valve Replacement: étape 41, image 3 de 3

    • Be careful to keep the valve parts off the ground.

    • Check the valve components for signs of wear and tear.

    Traduire

  43. Bush Pump Traveling Valve Replacement: étape 42, image 1 de 2 Bush Pump Traveling Valve Replacement: étape 42, image 2 de 2

    • Remove the poppet from the valve to check for signs of wear.

    • Be sure to take note of the order and direction of the components for reassembly. This is essential, as the pump will not work if the valve is not reinstalled correctly.

    Traduire
Conclusion

To reassemble your device, follow these instructions in reverse order.

Auteur

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Jake Devincenzi

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